Most of the time what the manufacturer misses out is the OEE. The definition of OEE is Overall Equipment Effectiveness. Overall Equipment Efficiency helps the manufacturer in finding out the efficaciousness of the production process. If check online in Wiki you will get to know more about the definition of OEE and what it means. Some other definitions of overall equipment effectiveness is that, it can be described as a part of the manufacturing operation or machines, that is used (material, facility & time) which is compared with full usage, at the time where it is scheduled to function. OEE how to calculate is a common question. But what is important is to note that, when OEE calculation is done and you get 100% result, it means your production process is great. OEE Overall Equipment Efficiency definition also means that OEE is a tool that aids in finding out manufacturing time in percentage. OEE index is a gold standard for calculating manufacturing productivity. An OEE index calculation if shows 100%, it means that, your company is manufacturing excellent goods parts.
About OEE –
OEE is also known as Overall Equipment Effectiveness. And, OEE Overall Equipment Efficiency is a very popular tool. OEE benchmark suggests that OEE is very popular in the manufacturing operation or machine operation metric. One of the reasons for the popularity of this tool in the manufacturing units and companies and industries is because it gives out a perfect and actionable data to the manufacturing unit for the sake of production improvement. As per OEE benchmark, in order to measure the effectiveness of the manufacturing process, one of the best tools that is used is the OEE metrics or calculator. In addition, with the help of three Product Factors i.e. performance, quality and availability the OEE or Overall asset effectiveness is calculated. OEE Overall Equipment Efficiency is helpful to the manufacturers in many ways like to identify the planned production time the OEE tool or calculator assists and is completely a fruitful one. Also, there are few things which the manufacturer should know i.e. if the score is 100% in availability, performance and quality, then its time to know that the production is completely perfect. It is very important to calculate OEE index.
Downtime Cases –
In the case of downtime, the OEE Overall Equipment Efficiency planned maintenance should also be included, except if this is carried out outside the planned period, for example on Saturday. A maintenance plan can help with this. Set-up times should also be included in OEE, as well as waiting times due to a lack of material. It is also important to calculate the operation cost of OEE. The operational cost of OEE can be less if it is increased by certain percentage, when you calculate the amount of wage per day. In order to recognize progress or performance here, the management should define a key figure for a KPI in order to recognize how positively the equipment is developing in terms of availability. The calculation cycle time is the time that the work planner OEE or the ref a department has determined as the so-called piece time. As per OEE benchmark, at the time of determination, OEE is the most ideal time in which the work piece can be produced. You can also get OEE dashboard excel template online.
Benefits of the OEE Tool –
There are several benefits of Easy OEE. One of the major benefits of OEE is that, it helps the manufacturer to know where improvement is needed in the manufacturing process. The only way in which people can realize the value of OEE is through the use of OEE metrics or calculator or while you calculate OEE. Prior to taking any steps to enhance the production process, it is very important for people to know about the efficiency and inefficiency of the production process. With the assistance of the OEE formula or metric or OEE Berechnung the manufacturer can count the cost-efficiency in simple number at the same time unmasking the real effectiveness of production process. One of the things, which the manufacturers should know, is that if there are limitations on the performance of manufacturing operation then it can be like a hindrance in the process of manufacturing. As per OEE benchmark, OEE can encourage the workers in the manufacturing unit to continuously work towards the improvement in the projects. OEE SAP is a manufacturing solution that helps to see and analyze, and calculate the KPIs virtually and in data that is historical which is based on SAP. Loses can be defined in several ways in the manufacturing unit. One of the things that you will notice that OEE helps in tackling with more than 5+ kinds of loses.
Handling Loses & Working Proactively –
The different kind of loses, that the OEE Overall Equipment Efficiency tackles are – breakdown and failure, set-up and adjustment, small stops, reduce speed, start-up rejects, and production rejects. As, per OEE benchmark, OEE can also be said as a kind of tool for management. One of best institutes of OEE is in Germany. One of the formula of OEE is that, it is calculated by multiplying the availability, performance, and quality, which is calculated in percentage. Plus, in the formula, the quality of goods or machines is found out. In the OEE formula, quality is calculated by dividing no. of usable units or machines or goods produced by the total no. of units. It can provide the users with online targets that is achievable. OEE has metrics through which the users of the OEE tool to the process to work on their production targets. In simple words, the users of the OEE tool calculator can work proactively and they can even use the production PDF of OEE. With the help of OEE or the Overall Asset Effectiveness, the workers can get their hands on productivity data and using this workers/employees can better work or assign resources and find out where there can be extra capacity and also they can find out about operational cost of OEE. There are several OEE cloud-based software that is available online. It also identifies the downtime reasons for workers and OEE highlights the long changeovers or time for set up. Lastly, OEE formula helps the workers to remain at a edge with each other.